Material inventory in SMT production warehouses is crucial, but businesses face significant pain points: manual counting is inefficient and prone to errors, and the accuracy of micro-components like 01005 is difficult to ensure; multiple material types are difficult to compatibility; new material identification and data updates are slow; and considerations must be given to operations, site conditions, safety, and system integration—all of which consumes manpower and can slow production due to errors and data issues.

To address these industry pain points, Seamark ZM-XC1000 X-ray Offline Automatic Counting Machine provides solutions through technological innovation, taking into account efficiency, precision and compatibility, and empowering SMT smart warehousing.

AI Algorithm: Fast Counting, High Precision

Seamark ZM-XC1000 is equipped with an innovative, self-developed AI intelligent counting algorithm, supporting simultaneous counting of four pallets of materials. Leveraging X-ray inspection technology and high-precision algorithms, it achieves a counting accuracy of up to 99.99%, effectively reducing production downtime and waste caused by inaccurate material counts while significantly reducing labor input in the counting process.

Comprehensive Compatibility with a Wide Range of Materials

SMT materials come in a variety of forms. Conventional counting machines often have limited compatibility, requiring the use of multiple devices, increasing costs and operational complexity. The ZM-XC1000 overcomes this limitation:

Device Compatibility: Suitable for all types of surface mount components, including SMD devices 01005 and above;

Carrier Compatibility: Compatible with 7-15 inch trays, trays, bulk materials, and moisture-sensitive IC packaging. No need to change equipment or accessories, a single unit can meet diverse material counting needs, simplifying warehouse equipment configuration.

Global Material Library + System Integration

The ZM-XC1000 already stores information on approximately 120,000 material types. It also collects new material counting image data from around the world in real time via the cloud. Its AI counting model is updated weekly to ensure rapid identification of new material specifications.

Furthermore, the device supports automatic statistical output of counting data and can directly integrate with enterprise management systems such as MES/ERP/WMS, enabling real-time data exchange and eliminating manual re-entry. This effectively reduces the risk of data gaps and enhances digital warehouse management.

Humanized Design + Safety Protection

Considering the flexibility required for SMT workshop layouts, the ZM-XC1000 features an ergonomic design with an intuitive and easy-to-understand user interface, reducing employee learning curves. The device also occupies a small footprint and supports mobile operation, allowing for flexible placement based on production needs, eliminating the need for fixed site planning.

In terms of safety, the device is equipped with multiple protection mechanisms, including safety interlocks and light barrier sensors to prevent finger pinching, preventing accidental touches during operation and ensuring employee safety.

Label Management + High-Definition Barcode Reading

To address the issues of error-prone material label printing and difficult traceability, the ZM-XC1000 supports customizable label printing templates, automatically printing labels after material counting is complete. It also features a built-in material label error prevention mechanism, effectively reducing mismatches between labels and materials.

For barcode reading, the device comes standard with a barcode scanner capable of recognizing 1D and 2D codes as small as 0.13mm. An optional high-resolution automatic barcode scanning camera is available for precise barcode reading. It also features a transcoding function that automatically generates custom labels based on barcode reading results, adapting to different customer material management standards.

From addressing the core pain point of "material counting efficiency and accuracy" to covering the full-scenario needs of "material compatibility, data collaboration, and safe operation," the ZM-XC1000 X-ray offline automatic material counting machine uses technological innovation to meet the actual needs of SMT smart warehousing, helping companies reduce labor costs and improve management efficiency, providing reliable support for refined material management in the SMT industry.

Consult Seamark now to get exclusive customized solutions for your products！