In precision industrial testing such as automobiles, aviation, and castings, the lack of penetration for multi-material workpieces, the limitation of full-dimensional scanning of irregularly shaped parts, the easy omission and misjudgment of defects by manual defect identification, and the poor integration with intelligent production lines, as well as the difficulty in balancing accuracy and efficiency, directly restrict the effectiveness of quality control and become the core obstacle to improving quality and efficiency in the industry.

Seamark XD225 Intelligent X-ray (DR) Inspection System addresses industry pain points with its core technology breakthroughs and, with its NDT advantages, has become a reliable choice for quality control of precision workpieces.

Core technologies enable precise solutions to inspection challenges

(1) High-power penetration, suitable for complex industrial scenarios

Addressing the challenges of inspecting multi-material, thick-walled workpieces, Seamark XD225 is equipped with an 80-225kV sealed high-frequency X-ray source with a maximum continuous output power of 1800W, easily penetrating workpieces of varying densities such as automotive engine blocks, aerospace composite materials, and new energy battery trays.

From carbon fiber and titanium alloy to resin materials and rubber products, it comprehensively covers the inspection needs of multiple materials, effectively solving the limitations of insufficient penetration of traditional equipment, and adapting to the stringent requirements of complex industrial scenarios such as automobiles and aviation.

(2) Intelligent AI recognition makes defects nowhere to hide

Manual inspection is susceptible to subjective factors, leading to missed inspections and misjudgments, which are common problems in the industry. Seamark XD225 employs a cutting-edge dynamic DR imaging algorithm to effectively eliminate motion artifacts, providing clear and accurate original images for inspection.

The integrated intelligent AI defect analysis system has powerful multi-type defect recognition capabilities. It can efficiently identify internal cracks, pores, inclusions and other problems in workpieces without relying on human experience, which not only improves inspection efficiency but also ensures the consistency of results and significantly reduces the defect missed rate.

(3) Five-axis linkage control, full-dimensional scanning without blind spots

The comprehensive inspection of irregularly shaped and irregularly shaped workpieces has always been a challenge in the industry. Seamark XD225 adopts a five-axis servo drive with a repeatability of ±0.03mm. It supports 360° rotation and ±30° tilt for multi-angle shooting. With automatic path planning, it can perform all-round scanning of irregularly shaped workpieces such as castings and welded parts, leaving no blind spots in the inspection.

A 432mm×432mm field of view and a 3072×3072 pixel matrix amorphous silicon flat panel detector further ensure imaging clarity and inspection coverage. A Φ600mm×800mm effective inspection area and a stage load capacity of ≥100Kg further broaden the applicability of the inspected workpieces.

(4) Modular design, seamlessly integrated with intelligent production lines

To meet the production line collaboration needs of modern smart factories, Seamark XD225 adopts a modular design and can be equipped with a shuttle vehicle to achieve seamless integration with smart production lines. It supports interaction with MES/ERP systems, breaks down the information barriers between traditional testing equipment and production lines, and realizes automated and data-driven management of the inspection process, helping enterprises improve production efficiency and digital control levels.

(5) Full-scenario coverage, safeguarding the quality bottom line of multiple industries

The application value of Seamark XD225 has deeply penetrated multiple core fields: in automobile manufacturing, it provides reliable inspection for engine blocks and new energy battery trays; in casting and welding manufacturing, it accurately adapts to the inspection process of irregularly shaped parts and meets industry testing standards; in equipment manufacturing and electronic manufacturing, it focuses on defect inspection of small and medium-sized product components; and in the field of composite materials, it adapts to the NDT needs of special materials such as carbon fiber and titanium alloy.

From complex industrial scenarios to precision component inspection, Seamark XD225 Intelligent X-ray (DR) Inspection System redefines the standards for NDT of precision workpieces with its core advantages of "strong penetration, accurate identification, comprehensive coverage, and wide adaptability".

Contact Seamark now to get a customized solution for your product!