Currently, the internal structures of automotive electronic components are becoming increasingly complex and intricate, making it difficult for traditional inspection methods to accurately identify micron-level soldering defects, leading to frequent missed inspections. At the same time, low inspection efficiency and difficulty in data traceability have become key bottlenecks restricting product quality improvement and the intelligent upgrading of production lines.

Addressing the aforementioned industry pain points, Seamark XL7800 Inline X-ray Automatic Inspection Equipment, with its powerful imaging performance and intelligent inspection system, provides an efficient and reliable solution for the full-scale inline inspection of demanding automotive electronic components.

Precise imaging, detection without blind spots

The Seamark XL7800 employs a COMET open X-ray tube design, coupled with an X-ray source with a microfocal size as small as 2μm, enabling micron-level defect resolution. Combined with an amorphous silicon flat panel detector and 2.5D imaging technology, the equipment can clearly display typical process defects such as solder bubbles, insufficient solder, and bridging within a large field of view of 130mm×130mm.

The equipment supports 60° tilt imaging of the detector and 360° omnidirectional imaging of the product, enabling users to observe the internal structure of the product from different angles, effectively avoiding blind spots caused by angle limitations, and significantly improving the defect inspection rate of complex structural devices.

AI-powered, highly efficient automatic interpretation

The XL7800 is equipped with a self-developed AI intelligent detection algorithm and a wizard-driven programming system. Users can quickly edit inspection templates according to the actual product type and customize exclusive AI recognition models. The system can autonomously learn various defect characteristics and achieve stable and accurate real-time judgment in continuous production, effectively meeting the flexible manufacturing needs of multi-variety, small-batch production.

Meanwhile, the equipment supports barcode information binding and integration with the MES system, enabling full traceability of inspection data and providing a reliable basis for process optimization and quality review.

Multiple layers of protection ensure safety and reliability

In terms of safety design, the XL7800 is equipped with multiple protections such as real-time radiation monitoring, safety interlock mechanism and automatic power-off when idle, which not only ensures the safety of operators, but also complies with environmental protection and occupational health regulations.

Seamark XL7800 X-ray Inline Inspection Equipment boasts high-resolution imaging, flexible multi-dimensional inspection, and AI intelligent interpretation as its core advantages, fully meeting the high quality and safety standards required for current automotive electronic components.

It is suitable for full-scale online automated inspection of automotive power circuit control components and power devices with high-quality requirements, improving inspection efficiency and helping to ensure the quality and safety of automotive-grade products.