In electronics manufacturing and warehousing, SMD material inventory has long faced the dual dilemmas of low manual efficiency and prone to errors, as well as large equipment that takes up a lot of space and is inflexible to deploy, making it difficult to meet the modern production needs for efficiency and flexibility.

To address these pain points, Seamark independently developed the ZM-XC1000 Offline Counting Machine, which uses "X-ray fluoroscopy + AI deep learning algorithm" as its core technology. Its compact and flexible design allows it to adapt to various warehouse scenarios. It not only solves the problem of accurate and efficient counting, but also breaks the space limitation, becoming a "flexible helper" for SMD material management.

Accurate material counting: 4 trays counted at the same time with low error

Equipped with Seamark independently developed AI counting algorithm, combined with a reflective sealed microfocus X-ray source (tube voltage 30kV-80kV, microfocus 100μm) and an amorphous silicon flat-panel detector, the system clearly identifies the material status. It supports simultaneous counting of four trays of material and is compatible with all types of SMD devices from 01005 and above, significantly improving efficiency compared to manual operations.

Small and flexible: space-saving and easy to move

The body size is only L738×W765×H1760mm, with a compact structure and small footprint, which can be easily accommodated even in small warehouses with limited space. It supports mobile deployment and can be flexibly adjusted according to operational needs. It does not need to occupy a large area and is adaptable to different warehouse layouts.

Multi-material compatibility: one machine handles all forms

Without frequent fixture changes or parameter adjustments, it can seamlessly adapt to a variety of material forms, including 7-15 inch trays, trays, bulk materials, and moisture-sensitive bags. It covers common SMD material types in warehouses, reduces equipment switching time, and improves operational fluency.

Global Material Library: Update new materials every week

It has built-in information on approximately 120,000 types of materials, collects point-image data of newly added materials worldwide in real time through the cloud, and regularly updates the AI model weekly. This eliminates the need for frequent manual upgrades and allows for accurate adaptation to newly released components, reducing maintenance costs.

Automatic data flow: no need for manual connection to the system

Counting data is automatically compiled and output, and can be directly connected to enterprise systems such as MES/ERP/WMS to achieve real-time data interaction. The standard barcode scanner can quickly identify 1D/2D codes and automatically convert the code reading results to generate customer labels, completing the "counting - data - labeling" closed loop and avoiding manual data entry errors.

Label error prevention: automatic coding without confusion

It supports custom label printing templates and automatically prints labels after material counting is completed. It has a built-in material label error prevention mechanism that ensures that label information is consistent with the actual material information through data verification, effectively reducing material confusion caused by label errors.

Small machine, big effect

The core value of Seamark ZM-XC1000 Offline Counting Machine lies in its "compactness and flexibility" to break through warehouse space limitations while meeting the needs of precise, efficient, and intelligent counting. It not only solves traditional pain points such as slow manual counting, data gaps, and difficult material compatibility, but also does not require the equipment to occupy a large amount of space. It is especially suitable for electronic manufacturing warehouses with limited space and flexible layout requirements.

Consult Seamark now to get exclusive customized solutions for your products!