Many Pain Points in the Industry? One Device Can Solve the Problem
In the electronic manufacturing rework process, many companies face many difficult problems: if you are not careful during removing tin, the product will be damaged, causing unnecessary losses; temperature control is unstable, and fluctuations affect soldering quality; product specifications are diverse, and parameters must be reset every time production is changed, which is time-consuming and labor-intensive; inaccurate positioning leads to insufficient mounting accuracy, affecting product performance... These pain points not only reduce production efficiency, but may also increase costs and affect product reliability.
The emergence of Seamark R7880 Desoldering and Tin Removal All-in one Rework Equipment has brought new possibilities for solving these problems.
Non-contact Tin Removal: Protecting Product Safety
To address the pain point of product damage during the desoldering process, Seamark R7880 is equipped with a non-contact vacuum tin removal head. Its real-time vacuum flow feedback system allows for real-time control and adjustment of the tin removal head's height, ensuring a constant non-contact state between the product and the tin removal head. This design effectively prevents potential product damage during the tin removal process, providing comprehensive protection and eliminating the need for businesses to worry about product loss during the tin removal process.
Closed-loop Temperature Control: Stable and Precise Quality Assurance
Temperature control is crucial during rework. Seamark R7880 equipment is equipped with an infrared temperature zone, a hot air heating system for desoldering, and a tin removal heating system, all utilizing closed-loop temperature control. K-type thermocouples provide closed-loop temperature control with an accuracy range of ±3°C. Under fully closed-loop control, temperature overshoot/fluctuation does not exceed 5°C. The equipment also automatically monitors the operating status of the heating wire. This stable and precise temperature control ensures high-quality soldering and effectively addresses the industry's challenge of unstable temperatures.
Fast Programming: Simplify Operations and Improve Efficiency
Faced with diverse product specifications, frequent parameter settings are not only cumbersome but also hinder efficiency. The R7880 from Seamark implements integrated human-machine control and can store multiple product recipes for direct recall, eliminating the need for resetting parameters for each product change.
Furthermore, the tin removal route supports both CAD data import and quick setup, as well as CCD-assisted desoldering route setup, making editing new product recipes simple and convenient. This feature significantly simplifies operational processes and significantly improves production changeover efficiency, enabling companies to more quickly respond to the production needs of different products.
CCD System: Precise Positioning Helps Precision
Inadequate positioning accuracy can lead to poor placement results and affect product performance. The Seamark R7880 utilizes a combined upper and lower CCD system—a visual alignment system with 200W high-definition cameras on both sides—to achieve precise positioning and effectively guarantee placement accuracy. Furthermore, the CCD system can also capture a mosaic of the tin removal area on products without CAD files, guiding the tin removal head within the planned area, further enhancing precision and accuracy.
Powerful Configuration to Meet Diverse Needs
The Seamark R7880 also boasts excellent specifications. It features an XYZR axis drive, a 19-inch high-definition LCD display, a high-performance industrial computer, and a versatile, user-friendly operating system. The dedicated temperature controller simultaneously displays 10 temperature profiles and includes instantaneous profile analysis. Each heating curve is automatically recorded for later review. The device can be connected to an external compressed air or nitrogen system, and an optional external surveillance camera allows for real-time monitoring of the rework process.
Seamark R7880 Desoldering and Tin Removal All-in-one Rework Equipment, with its powerful functions and thoughtful design, comprehensively solves many pain points in the electronics manufacturing rework process, bringing companies a more convenient and intelligent rework operation experience, and is an ideal choice for improving production efficiency and product quality.
Consult Seamark now to get exclusive customized solutions for your products!