SMT component counting pain points become prominent, and efficiency bottlenecks need to be overcome

The material counting process in SMT workshops is often fraught with difficulties: manual counting of SMD components such as 01005 is inefficient, small parts are frequently missed or miscounted, multi-specification trays are difficult to adapt, manual data entry is prone to errors and is difficult to synchronize with the MES system, resulting in high labor costs but little chance of improving efficiency, becoming a stumbling block to intelligent warehousing.

Seamark ZM-XC1000 is now available

The ZM-XC1000 X-ray Offline Automatic Counting Machine provides an efficient solution to industry pain points. This offline device is ergonomically designed, easy to operate, and compact, allowing for flexible movement to any work position. Multiple safety features, including interlocking and light-sensor anti-pinch mechanisms, further strengthen production safety.

Core Advantages: AI-powered, precise and efficient

The core strength of the equipment lies in its AI intelligent material counting technology: its innovative self-developed algorithm supports simultaneous counting of four reels of materials with a counting accuracy of up to 99.99%, significantly improving efficiency. It is compatible with various SMD devices above 01005 and adaptable to a variety of materials such as 7-15 inch reels and trays. Coupled with a global database containing information on 120,000 types of materials, the weekly updated AI model ensures effortless recognition of new materials.

Fully functional and covering all production scenarios

The equipment's practical functions are fully adapted to production needs: the standard barcode scanner can recognize 1D/2D barcode, and with the optional high-pixel camera, it can recognize 0.13mm 1D barcode and 0.25mm 2D barcode; it supports custom template automatic label printing, has a built-in error prevention mechanism, and can also automatically generate customer labels based on the barcode reading results.

Data interconnection + core hardware

In terms of data management, the equipment can automatically collect material counting data and seamlessly integrate with MES/ERP/WMS systems to achieve real-time interaction. On the hardware side, it relies on a reflective, sealed micro-focus X-ray source and a 3072x3072 pixel matrix amorphous silicon flat panel detector to provide stable hardware support for accurate material counting, thus contributing to the construction of intelligent SMT warehousing.

A helpful tool for cost reduction and efficiency improvement, the smart choice for SMT enterprises

With "precision, efficiency, and intelligence" as its core features, Seamark ZM-XC1000 significantly improves warehouse management while reducing manpower input, becoming a powerful partner for SMT companies to break through material counting bottlenecks and achieve cost reduction and efficiency improvement.

Contact Seamark now to get a customized solution for your product!